Description
The stages and scale of the jam fruit production line may differ based on factors like fruit varieties, product variations, and production demands. Nonetheless, it typically includes essential steps such as cleaning, pitting, crushing, blending, sugar incorporation, cooking, cooling, packaging, and sterilization.
| Raw material | Raspberry, strawberry, blueberry, wolfberry, mulberry etc. |
| End product | Juice, beverage, paste, jam, dried berry |
| Processing capacity | From 20 T/day to 1500 T/day |
| Juice yield | 85% raw fruit (15% as waste, peels and seeds) |
| End package | Aseptic bag, metal can, glass bottle, PET bottle, etc. |
Flowchart
Berry Juice Processing Line
FRESH BERRY ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
The jam production line can usually process the following products:
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Jam: Transform fruits into a selection of jams featuring flavors like strawberry, raspberry, and apricot.
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Pulp: Process fruits through cooking, blending, and grinding to create a velvety puree suitable for culinary uses and baking.
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Preserves: Develop an array of preserves, including apple and plum varieties, by crushing, cooking, and processing fruits.
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Dried fruits: Slice or dice fruits and dehydrate them to produce dried fruit snacks like apples and raisins.
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Juice: Extract fruit juices through pressing or squeezing to generate a variety of flavors such as apple, orange, and blueberry.
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Jelly: Blend fruit berries, juice, and colloid ingredients to produce jellies like strawberry and lemon varieties.
These products are common processed products of jam production lines, with a wide market demand, and can be produced according to the characteristics and needs of different fruits.
Process Description
The blueberry jam production line involves the equipment and procedural flow used in creating blueberry jam. The following outlines the general steps in the blueberry jam production process:
Blueberry Washing and Screening: Fresh blueberries are washed and screened to remove impurities and substandard berries.
Destemming and Peeling: Blueberries may be destemmed and peeled as needed to prepare them for further processing.
Grinding and Mixing: Blueberries are ground into a puree and mixed with sugar and other ingredients to enhance taste and flavor.
Heating and Concentration: The mixture is heated to aid in blending and blueberry jam formation. Concentration processes may be employed to achieve the desired consistency and flavor.
Filtration and Cooling: The blueberry jam is filtered to eliminate solid particles and then cooled to stabilize texture and flavor.
Filling and Packaging: The finished blueberry jam is filled into appropriate containers such as glass bottles, plastic bottles, or pouches. Proper sealing and hygiene during packaging are essential to maintain the product's freshness and quality.
Company Information
Shanghai Gofun Machinery Co., Ltd. is a renowned company specializing in the production and export of fruit and vegetable processing systems. We are experts in providing complete automated solutions customized for the processing requirements of juices, purees, and pulps. Our production lines are known for their top-notch quality and competitive advantage, offering daily capacities ranging from 60 to 1500 tons.
From building packaging facilities to manufacturing, installing, commissioning equipment, and setting up operational production lines, our services cover a comprehensive range of activities. We offer effective implementation strategies for fruit and vegetable processing, utilizing top-notch materials and equipment designed for various produce types such as tomatoes, apples, pears, plums, coconuts, mulberries, and more.
Driven by a dedication to excellence, our track record has garnered acclaim from clients on both local and global scales. Our machinery has made significant inroads into markets spanning Asia, Africa, South America, and Europe.
Our Services
Pre-Sales Service
1. Technical support
2. Marketing suggestion
3. Final packing suggestion and design
4. Factory building and design
After-Sales Service
1. Comprehensive engineering services
2. Installation supervision
3. Operator training
4. Overseas technical support
5. Overseas equipment maintenance
6. English engineers provide technical support
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Industrial Automatic Berry Juice And Jam Processing Line Full Set of Machines for Processing Plants Images
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